Amapompe na compressorakenshi bahura nogukora ishyamba-ubushakashatsi bumwe bwerekana hejuru ya 47% ya compressor yinganda zicara ubusa kubera gusenyuka, kwizerwa kugabanuka munsi ya 36%. Kwigana-kwigana bipfa gutera intambwe nkintwari ikomeye, kurwanya inenge no kongera imbaraga, bityo izo mashini zirashobora gukomeza kuvuza amajwi nta guhora guhagarara.

Ibyingenzi

• Kwigana-kwigana gupfaifasha injeniyeri gushakisha no gukemura ibibazo byubushakashatsi hakiri kare, gukora pompe na compressor bikora neza kandi biramba.
• Iri koranabuhanga rigabanya inenge nka porosity hamwe nubuso bwubuso, bikavamo ibice bikomeye bikenera kubungabungwa bike kandi bikaramba.
• Ubwiza bwibintu bihoraho hamwe nibishushanyo mbonera biva mubigereranyo biganisha ku gukoresha ingufu nke, kugabanuka gake, no kuzigama kwinshi kubiciro byo gusana.

Gukora neza no Kuramba Ibibazo muri pompe na compressor

Ibibazo Bisanzwe bigabanya imikorere nubuzima

Amapompe na compressor bihura nimbogamizi kumurima wuruganda. Bagomba gukurikiza amategeko akomeye aturuka muri Amerika DOE na EU. Ababikora akenshi bahuza fagitire zingufu nyinshi, gusana bihenze, hamwe niterabwoba rihoraho ryigihe. Urutonde rukurikira rugaragaza ububabare bukabije bwumutwe:

• Gukoresha ingufu nyinshi mugihe cyo guhunika ikirere no gukora vacuum
• Kongera amafaranga yo kubungabunga kubera ibice bishaje
• Igihe cyo hasi iyo ibikoresho bicaye ubusa cyangwa bisenyutse
• Ingorane zo gukomeza igitutu gihamye mugihe cyo gukora
• Ikibazo cyo gukoresha sisitemu yo kugenzura ubwenge hamwe n'ibishushanyo bishaje
• Ibiciro biri hejuru hamwe nubuhanga bugoye kubushyuhe bwo hejuru
• Umuvuduko wujuje ubuziranenge bwibidukikije hanyuma uhindukire kuri firigo zangiza ibidukikije
• Gutanga urunigi hiccups hamwe na swingi yibiciro mubiciro fatizo

Ibidukikije nkubushyuhe, umukungugu, nubushuhe nabyo bifatanya mubirori, bikagora pompe na compressor kuramba. Ubushyuhe bukabije, urusaku rwinshi, hamwe nayunguruzo bifunze birashobora guhindura imashini yizewe mukubungabunga inzozi mbi. Abakoresha bagomba kureba ibimenyetso nko kugoreka rotor, kwambara, hamwe nibibazo byo gukonjesha amavuta, bishobora kunyerera no kugabanya ubuzima bwibikoresho.

Ingaruka zo Gukora Inenge Kuramba

Gukora inenge birashobora guhindura pompe cyangwa compressor itanga ikizere mugihe cyo gutera. Ibibazo nkibisubira mumazi, aho firigo ivanze na lubricant, kwiyambura firime yamavuta yo gukingira. Ibi biganisha ku guterana amagambo, kwambara, no gushyuha. Amazi meza ashobora kwangiza valve, inkoni, na piston, mugihe amavuta make atera silinderi na piston.

Kwanduza sisitemu - tekereza ubushuhe, okiside y'umuringa, cyangwa umwanda - bizana ruswa hamwe na jam. Ubushyuhe bwinshi bwo gusohora buturutse kuri firigo nkeya cyangwa igipimo kinini cyo kugabanuka bitera kwambara piston no kwiyubaka kwa karubone. Ndetse n'ikosa rito ryo guterana rishobora kuganisha kumeneka, kudahuza, cyangwa kwihanganira gutsindwa. Izi nenge zivanaho kwizerwa no kubaho igihe cya pompe na compressor, gukora ubugenzuzi burigihe kandigukora nezangombwa kugirango umuntu atsinde igihe kirekire.

Kwigana-Gutwarwa Gupfa Gukemura Ibisubizo kuri pompe na compressor

Gutezimbere Inzira Yimbere Yimbere na Geometrie

Ba injeniyeri bakunda puzzle nziza, kandi ntakintu kibashimisha kuruta ikibazo cyo gutunganya imbere ya pompe na compressor. Kwigana-kwigana gupfa kubatera kubaha ibikoresho bya digitale yuzuye amayeri akomeye. Uburyo bwo Kubara Fluid Dynamics (CFD) uburyo, nka RANS, reka abashushanya barebe imbere yinzira zitemba kandi babone buri kizunguruka, eddy, nubucucike. Bakoresha ingamba zambere zo gushakisha-zubatswe kubitera, zitubatswe kuri volute-kugirango zifate buri kantu. Ibikoresho byabigenewe byabigenewe, nka Fidelity Automesh, byihutisha inzira, bituma mesh irema inshuro zigera kuri eshanu byihuse.

Imashini ikoreshwa na AI ubu yinjira mu ishyaka, ikora kuri mudasobwa zidasanzwe za GPU. Ibi bikoresho bifata imibare kumuvuduko wumurabyo, bifasha injeniyeri guhindura imiterere yimodoka ninzira zitembera neza. Imiyoboro ya Neural hamwe nibisobanuro bya CAD itanga uburyo bwiza bwo gutezimbere, kuburyo abashushanya bashobora kuzamura umuvuduko nubushobozi. Mubyukuri, ubushakashatsi bwerekana ko guhuza CFD na AI bishobora kongera igipimo cyumuvuduko wikigereranyo cya 9.3% naho isentropique ikora 6.7% mubishushanyo mbonera. Gukoresha geometrike binyuze muri CFD byanagabanije gukora compressor ikora 4.56% naho umuvuduko wa 15.85%. Hamwe nimbaraga zidasanzwe za digitale, abayikora barashobora guhuza neza umurongo wose nu mfuruka, bakemeza ko pompe na compressor bikora neza, bikamara igihe kirekire, kandi bikanywa ingufu nke.

Inama:Igishushanyo-cyigishushanyo mbonera cyemerera injeniyeri kugerageza ibitekerezo amagana mbere yo gukora ifumbire imwe, kuzigama igihe namafaranga mugihe wiruka neza.

Kugabanya Ububabare, Ubuso Bwuzuye, hamwe nintege nke

Ubunebwe nubuso bwubuso ni saboteurs zicecekeye zihishe imbere muri buri gice. Kwigana-guterwa no gupfa gutora bikemura aba bateza ibibazo imbonankubone. Ukoresheje isesengura ryogusuzuma no kumeneka, injeniyeri zirashobora guhitamo gushyira imishinga hamwe na vacuum, kugabanya igipimo cya porosity. Reba kuri iyi mbonerahamwe yerekana ingaruka za vacuum ladling die casting kumazu ya compressor:

Vacuum ifashwa no guhumeka, iyobowe na software yigana, ikuraho imyuka yafashwe ahantu hacuramye. Uruganda rumwe rukora ibikoresho byubuvuzi rwagabanije kunanirwa kuva 8% rugera kuri 0.5% gusa wongeyeho umuyaga ufashwa na vacuum. Ibipimo by'ibisigazwa mu bice by'imodoka no mu kirere byagabanutse kuva ku mibare ibiri kugera munsi ya 2% tubikesha ubwo buhanga. Igisubizo? Ingingo nke zintege nke, ibice bikomeye, hamwe n imyanda myinshi.

Ubuvuzi bwo hejuru nabwo bugira uruhare runini. Kuvura imiti no gusya birashobora kugabanya igipimo cya ruswa kuva kuri 5.72 mm / mwaka kugeza kuri 0.45 mm / mwaka. Imbaraga za Adhesion zisimbuka kugera kuri 111% hamwe nuburyo bwiza bwo kwitegura. Ibizamini by'umunaniro byerekana ko ibice bisize, bitagira inenge bishobora kumara inshuro ebyiri cyangwa eshatu kurenza mubyara wabo utoroshye. Muri pompe na compressor, bivuze kugabanuka gake hamwe nigihe kinini.

Kuzamura Ibikoresho Byiza no Guhoraho

Guhoraho ni umwami mwisi ya pompe na compressor. Kwigana-bipfa gupfa byerekana ko buri gice gisohoka hamwe nibintu byiza-byiza byo mu rwego rwo hejuru. Ba injeniyeri bakoresha ibikoresho bigezweho nka diaphragms ya elastomer yoroheje na moteri ya DC idafite amashanyarazi kugirango bagabanye guterana no kwambara. Ibi bishya bifasha pompe flex inshuro miriyari zidacitse cyangwa ngo zitakaze.

Guhuza ibikoresho bisobanura kandi ubuzima bwiza. Ubushakashatsi bwakozwe ku miyoboro ya hydraulic bwerekana ko iyo ibintu bifatika bigumye bihamye, ibice bishobora kurenza ubuzima bwabyo muburyo bugari. Polimeri nshya na cololymers byongera ubushyuhe nubushyuhe bwumunaniro, mugihe ibikoresho byogutwara hamwe namavuta yumye bituma ibintu byose bigenda neza. Igisubizo? Amapompo na compressor bikuraho imihangayiko, birwanya ruswa, kandi bigakomeza gukora nyuma yuko abandi babihamagaye.

Icyitonderwa:Ibikoresho bihoraho bisobanura gutungurwa gake mumurima nibikorwa byizewe, nubwo mubihe bigoye.

Ibisubizo nyabyo-Isi hamwe no Kuramba

Kwigana guterwa no gupfa gukora birenze gukora neza kumpapuro - itanga mubyukuri. CFD igereranya pompe na compressor, nka pompe ya gerotor na compressor ya muzingo, byahujwe cyane nibipimo byubushakashatsi. Ba injeniyeri babona ibipimo byamavuta byahanuwe hamwe nigipimo cyinshi gitemba hamwe nibibera muri laboratoire. Ihuza rifatika risobanura kwigana-kugendana iterambere bisobanurwa neza mubikorwa byiza kuruganda.

Igihe kimwe, urusyo rwongeye gukora pompe hamwe na hydraulics nziza kandi rushobora gukoresha pompe nkeya murwego rumwe. Igisubizo? Kuzigama 17% mu gukoresha ingufu buri mwaka no gusimbuka gukomeye mubuzima bwibikoresho. Isesengura ryambere hamwe no kwiga imashini ubu bifasha kugereranya imikorere iteganijwe namakuru yukuri-yisi, agaragaza uburyo bushya bwo kwikuramo ndetse nuburyo bunoze kandi bwizewe.

Kwigana-kwigana gupfaiha abayikora imbaraga zo guhanura, kugerageza, no gutunganya buri kantu mbere yuko umusaruro utangira. Kwishura biza muburyo burambye, pompe zizewe kandi zikora compressor zituma inganda zigenda no kubungabunga abakozi bamwenyura.

Kwigana-gupfa bipfa guhindura inganda zisanzwe mubikorwa byubuhanga buhanitse. Kwigana bigezweho byerekana ibibazo mbere yuko bitera, bizigama abakoresha ibihumbi no kuzamura amasaha.Ingandaerekana imishinga myinshi ishora muri ibyo bikoresho bya digitale buri mwaka. Ejo hazaza hasa neza kubakiriye ubu buhanga bwo guhindura umukino.

Impanuro: Kurera hakiri kare bisobanura kubabara umutwe no kunguka byinshi mumuhanda.

Ibibazo

Kwigana guterwa niki?

Kwigana-kwigana gupfaikoresha moderi ya mudasobwa guhanura no gukemura ibibazo mbere yo gukora ibice nyabyo. Ba injeniyeri barabikunda. Imashini zimara igihe kirekire. Umuntu wese aratsinda.

Inama:Tekereza nka cape yintwari yo gukora!

Nigute iryo koranabuhanga rifasha pompe na compressor?

Irasanga ibibanza bidakomeye, igabanya inenge, kandi ikongerera imbaraga.Amapompe na compressorkwiruka neza. Amakipe yo kubungabunga yishimye. Isaha yo kugabanuka.

Ese kwigana-kwigana gupfa guta bizigama amafaranga?

Rwose! Gusenyuka gake bivuze amafaranga make yakoreshejwe mugusana. Amafaranga y'ingufu aragabanuka. Ibigo bibona inyungu ziyongera. Kumwenyura hirya no hino.